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Hypertherm’s exclusive X-Definition™ plasma is the highest form of plasma technology. It builds on high definition plasma and sets new standards for cut quality on mild steel, stainless steel, and aluminum.

XPR460 plasma cutting system

The Hypertherm XPR460® is part of the world’s most powerful and versatile family of mechanized plasma cutters for cutting mild steel, stainless steel, and aluminum over various thicknesses and imperfect surfaces.

Specifications

Maximum open-circuit voltage 360 VDC
Maximum output current 460 A
Maximum output power 102 kW
Output voltage 50–222 VDC
100% duty arc voltage 222 V
Duty cycle rating 100% at 102 kW, 40° C (104° F)
Operational ambient temperature range -10° C–40° C (14° F–104° F)
Power factor 0.98 at 102 kW
Cooling Forced air (Class F)
Insulation Class H
EMC emissions classification (CE models only) Class A
IP rating IP21
Unit dimensions

H = 124.76 cm (49.12″)
L = 127.28 cm (50.11″)

W = 87.3 cm (34.5″)

Lift points

Top lift eye weight rating 680 kg (1,500 lb.)

Bottom life truck slots

Operating data

Cut chart thickness

Mild steel
mminches
Production pierce capacity (air shield gas) 50 2
Enhanced pierce capacity (argon-assist piercing)* 64 2 1/2
Production severance 90 3 1/2
Enhanced severance 102 4
Stainless steel
  
Production pierce capacity 38 1 1/2
Enhanced pierce capacity (argon-assist piercing)* 63 2 1/2
Production severance 90 3 1/2
Enhanced severance (argon-assist cutting)* 130 5
Aluminum
  
Production pierce capacity (N2 shield gas) 38 1 1/2
Enhanced pierce capacity (argon-assist piercing)* 63 2 1/2
Production severance 80 3

* Argon-assist technology for thicker piercing and thickness severance cutting is available with CorePlus, VWI, OptiMix gas consoles.

This does not represent a complete list of processes or thicknesses that are available.

ConsoleCutting gasesCurrent (A)Cut chart thickness (mm)Approximate cutting speed (mm/min)Cut chart thickness (in)Approximate cutting speed (ipm)
Mild steel
Core™, CorePlus™, VWI™, and OptiMix™

O2 plasma

O2 shield

30 0.5 5348 0.018" 215
3 1153 0.135" 40
5 726 3/16" 30

O2 plasma

Air shield

50 3 3820 0.105" 155
5 2322 3/16" 95
8 1369 5/16" 55

O2 plasma

Air shield

80 3 5582 0.105" 225
6 3048 1/4" 110
12 1405 1/2" 55

O2 plasma

Air shield

130 3 6502 0.135" 240
10 2680 3/8" 110
38 256 1 1/2" 10

O2 plasma

Air shield

170 6 5080 1/4" 200
12 3061 1/2" 115
25 1175 1" 45
60 152 2 3/8" 6

O2 plasma

Air shield

220 10 3715 3/8" 150
18 2369 5/8" 110
60 158 2 1/2" 6

O2 plasma

Air shield

300 12 3940 1/2" 155
25 1950 1" 75
Nshield 300 50 560 2" 21
80 165 3" 7

O2 plasma

Air shield

460 12 4826 1/2" 190
38 1372 1 1/2" 54
60 559 2 1/2" 22
102 130* 4" 5*
Stainless steel
Core, CorePlus, VWI, and OptiMix

N2 plasma

N2 shield

40 0.8 6100 0.036" 240
3 2683 0.105" 120
6 918 1/4" 32
VWI and OptiMix

F5 plasma

N2 shield

80 3 4248 0.135 140
6 1916 1/4" 70
12 864 1/2" 34
OptiMix

H2-Ar-N2 plasma

N2 shield

170 10 1975 3/8" 80
12 1735 1/2" 65
38 256 1-1/2" 10
300 12 2038 1/2" 80
25 1040 1" 40
50 387 2" 17
75 162 3" 6
VWI and OptiMix

N2 plasma

H2O shield

300 12 2159 1/2" 85
25 1302 1" 50
50 434 2" 15
OptiMix

H2-Ar-N2 plasma

N2 shield

460 18 2337 5/8" 92
38 966 1 1/2" 38
60 534 2 1/2" 21
127 77* 5" 3*
Aluminum
Core, CorePlus, VWI, and OptiMix

Air plasma

Air shield

40 1.5 4799 0.036 240
3 2596 1/8" 85
6 911 1/4" 32
VWI and OptiMix

N2 plasma

H2O shield

80 3 3820 1/8" 140
6 2203 1/4" 80
10 956 1/2" 28

N2 plasma

H2O shield

130 6 2413 1/4" 95
10 1702 3/8" 70
20 870 3/4" 35

N2 Plasma

H2O shield

300 12 2286 1/2" 90
25 1302 1" 50
50 524 2" 20
OptiMix

H2-Ar-N2 plasma

N2 shield

300 12 3810 1/2" 150
25 2056 1" 80
50 391 2" 15

H2-Ar-N2 plasma

N2 plasma

460 18 2337 5/8" 92
38 1372 1 1/2" 38
60 559 2 1/2" 21
80 762 3" 30

*Argon-assisted cutting

XPR300 plasma cutting system

Cut faster and use fewer consumables with the new XPR300™ mechanized plasma cutting system. Meet the new plasma.

Specifications

Maximum open-circuit voltage (U0) 360 VDC
Maximum output current 300 A
Maximum output power 66.5 kW
Output voltage 50 VDC–210 VDC
100% duty arc voltage 210 V
Duty cycle rating 100% at 66.5 kW, 40° C (104° F)
Operational ambient temperature range -10° C–40° C (14° F–104° F)
Power factor 0.98 at 66.5 kW
Cooling Forced air (Class F)
Insulation Class H
EMC emissions classification (CE models only) Class A
Lift points Top lift eye weight rating 680 kg (1,500 lb.)
   

Operating data

Cut chart thicknessmminches
Pierce capacity Mild steel (argon-assist) 50 2
Mild steel (standard O2) 45 1–3/4
Stainless steel 38 1–1/2
Aluminum 38 1–1/2
Severance capacity Mild steel 80 3–1/8
Stainless steel 75 3
Aluminum 50 2

This does not represent a complete list of processes or thicknesses that are available.

ConsoleCutting gasesCurrent (A)Cut chart thickness (mm)Approximate cutting speed (mm/min)Cut chart thickness (in.)Approximate cutting speed (ipm)
Mild steel
CoreTM, VWI, and OptiMixTM O2 plasma 30 0.5 5348 0.018" 215
O2 shield 3 1153 0.135" 40
5 726 3/16" 30
O2 plasma 50 3 3820 0.105" 155
Air shield 5 2322 3/16" 95
8 1369 5/16" 55
O2 plasma 80 3 5582 0.105" 225
Air shield 6 3048 1/4" 110
12 1405 1/2" 55
O2 plasma 130 3 6502 0.135" 240
Air shield 10 2680 3/8" 110
38 256 1-1/2" 10
O2 plasma 170 6 5080 1/4" 200
Air shield 12 3061 1/2" 115
25 1175 1" 45
50 267 2" 10
O2 plasma 300 12 3940 1/2" 155
Air shield 25 1950 1" 75
50 560 2" 21
80 165 3" 7
Stainless steel
Core, VWI, and OptiMix N2 plasma 40 0.8 6100 0.036" 240
N2 shield 3 2683 0.105" 120
6 918 1/4" 32
VWI and OptiMix F5 plasma 80 3 4248 0.135 140
N2 shield 6 1916 1/4" 70
12 864 1/2" 34
OptiMix H2-Ar-N2 plasma 170 10 1975 3/8" 80
N2 shield 12 1735 1/2" 65
38 256 1-1/2" 10
H2-Ar-N2 plasma 300 12 2038 1/2" 80
N2 shield 25 1040 1" 40
50 387 2" 17
75 162 3" 6
VWI and OptiMix N2 plasma 300 12 2159 1/2" 85
H2O shield 25 1302 1" 50
50 403 2" 15
Aluminum
Core, VWI, and OptiMix Air plasma 40 1.5 4799 0.036 240
Air shield 3 2596 1/8" 85
6 911 1/4" 32
VWI and OptiMix N2 plasma 80 3 3820 1/8" 140
H2O shield 6 2203 1/4" 80
10 956 1/2" 28
N2 plasma 130 6 2413 1/4" 95
H2O shield 10 1702 3/8" 70
N2 300 20 870 3/4" 35
12 2286 1/2" 90
H2O shield 25 1302 1" 50
50 524 2" 20
OptiMix H2-Ar-N2 plasma 300 12 3810 1/2" 150
N2 shield 25 2056 1" 80
50 391 2" 15

XPR170 plasma cutting system

The XPR170™ mechanized plasma cutting system delivers next generation X-Definition® processes from very thin up to mid-range thicknesses.

Specifications

Maximum open-circuit voltage (U0) 360 VDC
Maximum output current 170 A
Maximum output power 35.7 kW
Output voltage 50 VDC–210 VDC
100% duty arc voltage 210 V
Duty cycle rating 100% at 35.7 kW, 40° C (104° F)
Operational ambient temperature range -10° C–40° C (14° F–104° F)
Power factor 0.98 at 35.7 kW
Cooling Forced air (Class F)
Insulation Class H
EMC emissions classification (CE models only) Class A
Lift points

Top lift eye weight rating 454 kg (1,000 lb.)

Bottom lift truck slots

Operating data

Mild steelmminches
Pierce capacity (argon-assist shield gas) 40 1–9/16
  (standard air shield gas) 35 1–3/8
Severance 60 2–3/8
Stainless steel  
Pierce capacity 22 7/8
Severance 38 1–1/2
Aluminum  
Pierce capacity 25 1
Severance 38 1–1/2

This does not represent a complete list of processes or thicknesses that are available.

ConsoleCutting gasesCurrent (A)Thickness (mm)Approximate cutting speed (mm/min)Thickness (in.)Approximate cutting speed (ipm)
Mild steel
Core, VWI, and OptiMix O2 plasma 30 0.5 5348 0.018 215
O2 shield 3 1153 0.135 40
5 726 3/16 30
O2 plasma 50 3 3820 0.105 155
Air shield 5 2322 3/16 95
8 1369 5/16 55
O2 plasma 80 3 5582 0.105 225
Air shield 6 3048 1/4 110
12 1405 1/2 55
O2 plasma 130 3 6502 0.035 240
Air shield 10 2680 3/8 110
38 256 1–1/2 10
O2 plasma 170 6 5080 1/4 200
Air shield 12 3061 1/2 115
25 1175 1 45
60 152 2–3/8 6
Stainless steel
Core, VWI, and OptiMix N2 plasma 40 0.8 6100 0.036 240
N2 shield 3 2683 0.105 120
6 918 1/4 32
VWI and OptiMix F5 plasma 80 3 4248 0.135 140
N2 shield 6 1916 1/4 70
12 864 1/2 34
OptiMix H2-Ar-N2 plasma 170 10 1975 3/8 80
N2 shield 12 1735 1/2 65
38 256 1-1/2 10
VWI and OptiMix N2 plasma 170 10 1975 3/8 80
H2O shield 20 978 3/4 40
38 434 1-1/2 17
Aluminum
Core, VWI, and OptiMix Air plasma 40 1.5 4799 0.036 240
Air shield 3 2596 1/8 85
6 911 1/4 32
VWI and OptiMix N2 plasma 80 3 3820 1/8 140
H2O shield 6 2203 1/4 80
10 956 1/2 28
N2 plasma 130 6 2413 1/4 95
H2O shield 10 1702 3/8 70
20 870 3/4 35
N2 plasma 170 10 1994 3/8 80
H2O shield 20 978 3/4 40
38 434 1-1/2 17
OptiMix H2-Ar-N2 plasma 170 10 3334 3/8 135
N2 shield 20 1213 3/4 50
38 384 1-1/2 15